Gerhard Schubert GmbH Liquid Bottle Filling and Assembly Line 2040.060 Line 6
This is a puck-skid based filling and assembly line for plastic bottles. The optional cellular layout allows for a diverse product range.
Products currently manufactured include the following (also see picture).
Plastic bottles and upside down bottles 100, 125, 150, 250 and 500 ml
Screw cap and insert
Flip top cap or pump
The machine has two filling head sets so can fill Bi-phase products
Mousse, cream, gel, oil etc
Line speed (please refer to this multi listing) is 75 to 110 bottles per minute
This listing includes the following items
Hopper Elevator for Bottles
Bottle Unscrambler – Components are orientated and enter line via conveyor. Pick and place robot (Carbon fibre arms) selects components from conveyor and places into the Sorting Skid
Aluminium Access Platform
Franz Tolke Hopper Elevator Unscrambler with Product Divert Baffle, single hopper elevator that can divert to either of the two unscramblers depending on product type.
Franz Tolke Unscrambler
Tolke Power and Controls Enclosure
Dietz Rollwa Unscrambler
Schubert Pack Station 1 – Bottles placed into Fill Skid by robot from Sorting Skids. Each Fill skid holds two lots of 8 bottles
Schubert Pack Station 2 – Bottles picked from unscrambler conveyor belt and placed into Sorting Skid
Schubert Pack Station 3 – Depending on product type set up, robot places flip top/pump/insert into Fill Skid
Schubert Pack Station 4 – Filling station number 1, load cell lifts up bottles slightly from the filling skid to measure weight/fill volume. Stainless steel buffer tank and product/CIP manifold positioned above
Schubert Pack Station 5 – Filling station number 2, load cell lifts up bottles slightly from the filling skid to measure weight/fill volume. Stainless steel buffer tank and product/CIP manifold positioned above
Schubert Pack Station 6 – Marries up components depending on product type
Schubert Pack Station 7 – Capping robot twists on lids/pumps depending on product type
Schubert Pack Station 8 – Robot inverts upside down product types
Product Format Change Parts on Stainless Steel Trolley - Filling Nozzles
Product Format Change Parts on Stainless Steel Trolley - STD 18 125ml Skids
Product Format Change Parts on Stainless Steel Trolley - Travel Size Gel 125ml, Skids
Product Format Change Parts on Stainless Steel Trolley - STD 11 200ml Skids
Product Format Change Parts on Stainless Steel Trolley - STD6 250ml Skids
Product Format Change Parts on Stainless Steel Trolley - Grippers
Product Format Change Parts on Stainless Steel Trolley - STD 11 500ml
Product Format Change Parts on Stainless Steel Trolley - Mousse 150ml
Product Format Change Parts on Stainless Steel Trolley - STD 18 200ml
Powder Coated Cabinet with OEM Operation and Maintenance Manuals